목공 기계는 목재 가공 기술에서 이미 목재 제품으로 가공 된 반제품 목재 제품을 가공하는 일종의 기계 공구를 말합니다.

현대적인 가구 및 공예품의 개발로 목공 기계는 간단한 절단에서 현재의 CNC 절단, CNC 갈망 등을 갖춘 현재의 고정밀 고속 목공 기계로 발전했습니다.

목공 분야에서 유성 기어 박스는 종종 고정밀 NCPC에만 적용됩니다. 유성 기어 박스의 요구 사항은 일반적으로 컴팩트 한 구조, 큰 출력, 높은 회전 수, 높은 강도의 저항 및 강성뿐만 아니라 높은 정확도 및 최대 속도 및 가혹한 작업 환경입니다.

목공 기계 분야의 응용 요구 사항

  1. 목공 NCPC의 높은 동적 및 선형 작동의 적용은 유성 감속기가 충분히 강하고 높은 주행 효율을 가져야합니다.
  2. 목공 NCPC는 특히 다축 NCPC와 같이 매우 역동적이기 때문에 구동 부품의 자체 중량이 매우 낮아야하므로 제어 효과를 높이고 사이클 시간을보다 효율적으로 만들 수 있습니다.
  3. 목공 NCPC를 적용하려면 고속, 반복 정밀도 및 무거운 하중의 정확한 위치 안정성이 필요하므로 신속하고 정확하게 절단, 드릴링 및 갈망 등을 달성 할 수 있습니다.
  4. 목공 NCPC는 1 년 내내 중단없이 24 시간 연속 작동해야하므로 정밀도와 안정성 요구 사항이 특히 높습니다.
  5. 고정밀 다축 목공 NCPC는 약간의 진동 또는 추적 편차로 궤적 편차, 제품 차이 증가 및 결함 제품 비율 증가를 유발하더라도 사전 정의 된 경로를 벗어나지 않아야합니다. .
  6. 목공 장비의 작업 환경은 매우 심각합니다. 먼지가 많고 온도가 일정하므로 유성 기어 박스의 환경 적응에 어려움이 있습니다.

The conveyor belt and conveyor system are the key components of many material conveying processes. Conveyor belts are responsible for moving bulk goods or unit cargo throughout manufacturing and distribution facilities, and have an important impact on efficient management of product flow and supply chain demand.

If your end users hope to improve manufacturing and reduce maintenance, then continuously improving the performance, reliability and efficiency of conveyor belt can reduce cost obviously. Besides, improving modularity and flexibility means that it is easier to reconfigure to meet continuous changing requirements and introduce new products.

Conveyor equipment is a kind of handling machinery that constantly conveys materials on certain routes, also called constant conveying equipment. Conveyor equipment can convey objects horizontally, obliquely, and vertically, and it can also form a space conveying route. The conveying route is usually fixed. Conveyor equipment has large conveying capacity, long conveying distance, and it can complete several technological operations simultaneously in the conveying process, so it is widely applied.

Belt type conveyor equipment is a kind of conveyor equipment. It has the advantages of strong conveying capacity, long conveying distance, simple structure to easily maintain, and can conveniently implement programmed control and automatic operation. Belt conveyor equipment adopts the continuous or intermittent movement of conveyor equipment to convey articles below 100 kg or powdery or granular articles. It runs at high speed, stable, low noise and can convey up and down slopes. Belt conveyor equipment is also called belt type conveyor equipment or belt conveying equipment, which is an indispensable economical logistics conveyor equipment to form the rhythmic flow lines.

Mounting planetary gearbox on the conveying system can effectively reduce rotation speed, and increase torque.

  1. The principle of planetary gearbox: through the gears with a smaller number on the input shaft of planetary gearbox mesh with the large gears on the output shaft to reach the purpose of reducing speed.

The functions of planetary gearbox: it matches the rotatory speed and transfers the torque  among prime mover and working machinery or actuator. Planetary gearbox is a kind of relatively precise machinery. The purpose of using it is to reduce rotatory speed and increase torque

 

CNC / 공작 기계 분야의 응용 분야 요구 사항

NCPC의 주 구동 장치 (유성 기어 박스)는 높은 비틀림 강성과 최적화 된 토크가 필요합니다.

공작물을 정확하게 배치해야하는 경우 유성 기어 박스의 백래시가 매우 작아야합니다.

NCPC의 핵심 모듈 인 툴링 시스템은 툴 교환 시간과 칩 변환 시간이 짧아야합니다.

시간 단축에는 유성 기어 박스와 서보 모터의 협력이 필요하며 툴 매거진을 빠르게 운전하십시오.

공구 교환 장치는 공구를 이동 위치에 정확하게 위치시켜야합니다. 따라서 유성 기어 박스

매우 짧은 시간에 가속해야하며 동시에 안정성과 낮은 백래시를 유지해야합니다.

다양한 부하 상황에서 구현됩니다.

Paper towel processing equipment/ toilet paper processing equipment is also called: toilet paper machinery, toilet paper rewinding machinery. Toilet paper processing equipment mainly includes: toilet paper rewinding machinery, band saw paper cutting machine, sealing machine,   sometimes, it will be classified in detail by the models and functions of machinery. Different manufacturers have different classifications.

High quality machinery is made of standard components with long service life and little maintenance. In the similar paper towel processing system, you can obtain features of extreme high quality, maintenance needs and extensible low cost. So it provides better control, faster speed, simpler design, less energy consumption and better environment protection solutions.

Fenghua precision planetary gearbox is mainly special for servo motor/ stepper motor. The greatest characteristics are high precision, large transmission capacity. Of course, it can also match DC motor, single phase motor, and synchronous motor and various three phases asynchronous motor power sources.

Planetary gearbox adopts the planetary gear structure design, high-performance alloy steel with special heating treatment, flange and other alloy materials. It features of beautiful appearance, small volume, light weight, large torque, low noise, high efficiency and long service life and other characteristics.

Textile machinery is a variety of mechanical equipment needed to process natural or chemical fibers into textiles.

Textile machinery has strong craftability, complex structure, and many parts. It needs to be pre-assembled or partially assembled before leaving the factory and then subjected to production test or partial production test to ensure that the quality of the machine meets the requirements. Textile machinery factories have well-equipped test departments.

In the operating process of the textile machinery, the planetary gearbox is an indispensable industrial product. In the application of servo control, it has good servo rigidity effect, accurate positioning control, decreasing speed and increasing output torque at the same time.

 

Advantages of planetary gearbox special for Fenghua food processing machinery:

  1. Planetary gearbox can adapt to various environments and conditions of food machinery.
  2. With the optimized seals, and health-level lubrication oil for food industry. Our planetary gearbox can run normally at high temperature up to 90°C, and low temperature down to 10°C, and the highest protection level is P65K.
  3. It can operate normally even in the ultra condition and environment.
  4. Planetary gearbox special for Fenghua food processing is a very small and light product. It can bear heavy load under the situation of small volume and lightweight , so that can meet all installation requirements of food machinerys.
  5. Safe and health is the premium of food manufacturing. Planetary gearbox special for food processing has extremely strict hygienic standard production requirements to complete positioning, food packaging, food filling, raw material ingredients.
  6. These machinerys require more flexibility, quick and accuracy. Planetary gearbox special for food processing can easily fulfill these demands.
  7. Planetary gearbox special for food processing has good dynamic performance, smooth operation and high precision repetitive path.
  8. The planetary gearbox special for food processing has a smooth surface with high precision. It adopts the environmental protection surface treatment technology and can fully meet the hygienic requirements of food grade.
  9. The planetary gear reducer for food processing uses a modular design principle, which can be assembled freely to meet customer’s choice of various precision, reduction ratio, and torque. Therefore, the purchase cost will be greatly reduced, and the product quality can be guaranteed at the same time.

The high precision automatic ingredient and filling systems in the fields of food industry have positioning and placement requirements for planetary gearbox and other drive parts. It not only needs to provide planetary gearbox special for food processing with reliable, precised and high-performance driving technology but also provide solutions for fields of food industry.

Planetary gearbox in the field of food equipment:

There are many types of food machinerys, including candies, drinks, meet products, etc. Food machinery refers to the machinery applied in the process of processing the food raw materials into food (or semi-finished products).

The food machinery is developing in the direction of high quality, high precision, large-scale and automation so that can obtain the best economic benefits needs.

Reliability and coordination of food machinery can directly affect the working efficiency, product cost, and product quality of the whole production line. Whether raw materials or final products, much different food equipment require accurate and efficient systems.

Product characteristics of planetary reducer special for Fenghua laser cutting:

  1. Unique multi-stage reduction ratio, high-efficiency output torque.
  2. Patented inner ring design to ensure durability and low noise.
  3. Sealed full oil seal design to ensure no leakage of lubricating grease.
  4. Transmission efficiency of up to 97%.
  5. The product of the same grade has the smallest volume and is most suitable for the limited equipment space.
  6. High precision low backlash type 6arcmin and precision type 3arcmin are available.
  7. The internal components are made of heat treated high strength alloy steel, which can withstand harsh environment.

 

Laser cutting uses a focused high-power-density laser beam to irradiate a workpiece, so that the irradiated material melt, vaporize, ablate or reach the ignition point rapidly, At the same time, the melted material can be blown away by high-speed airflow in the coaxial direction of the laser beam, so that the workpiece can be cut off. Laser cutting is one of the hot cutting methods.

 

The laser uses material to generate light. This kind of light has a strong temperature. When it contacts the material, it can quickly melt on the surface of the material to form perforation. According to the movement of point to point, the cutting is formed. Therefore, compared with the traditional cutting method, this kind of cutting method have smaller gaps, and can save most of material. However, analyzing and defining according to cutting effect and laser cutting material, its cutting effect is satisfactory and precision is high. It inherits the advantages of laser and is not comparable with the ordinary cutting methods.

 

Compared with tradition cutting method, laser cutting is easier to understand and learn. And it has the absolute advantages in processing effect and speed aspect required by merchants. Therefore, it is believed that laser cutting machinery will be the demand of the public in the choice of cutting methods in the future.

 

Fenghua planetary gearbox has rich experience in laser cutting industry and can provide customer with economic, reliable, high speed and high torque precision planetary gearbox scheme.

Good news. 3F Famed is going to attend German Hannover Messe from April1~5. Welome to visit our booth and talk about our cooperation of low backlash gearbox face to face.

Our company has been always expanding its international brand reputation by making advertisement and attending all kinds of related exhibitions to let more customers to know our precision reducer gearbox.

We will show full range of products in the exhibition including low backlash inline planetary gearbox for servo motor and stepper motor, backlash free harmonic drive gearbox for robot arms, RV reducers for robot joints, servo motor, stepper motor, brushless motor, right angle bevel gearbox, hollow rotary table/ hollow rotary actuator, high torque right angle planetary gearbox for servo motor and stepper motor, grinded rack and gear.

We have equivalent model sizes of planetary gearbox to replace the Apex gearbox (AB series, ABR series, PII series, PIIR series, AT-ATB Series) , shimpo geabox (VRL series, VRSR series, VRS series), Neagart gearbox (PLE, PLQE,PLHE, PLFE,WPLE, WPLQE Series), Harmonic drive gearbox (CSG, CSF, SHG, SHF, CSD, SHD Series), Nabtesco RV reducers (RV-E, RV-C, RVM,RV-CM, RV-EM, FHA, FHD series). For more information, please visit our http://www.3fgearbox.com

Welcome to our booth for negotiation and check our quality.

Our booth number is D41/1, Hall 15. We are waiting for your coming and talk about our cooperation. Voice your requirement, and we will meet you.

Know more information about our products, please visit our website or you can scan the following QR code to contact us.

The service life of the precision gearbox is not only related to the quality of the reducer, but also on how to maintain the reducer in the ordinary time is also the key to the long time use of the planetary gearbox. Well, what problems we should pay attention to in the process of using the  3F precision gearbox? As a low backlash planetary gearbox manufacturer in China, here we would like to show you our professional views.

Firstly, before using the speed reducer, we should pay attention to check the gearbox construction, center distance specification, transmission ratio, input shaft connection mode, output shaft structure, input and output shaft direction and rotation direction are in conformity with the using requirement, and the worm input speed should not exceed 1500rpm. Secondly, the load should be applied gradually and cannot be started under full loaded. All speed reducers should be configured with exhaust plug. And oil level should be checked when using ( such as oil level mirror hole or open the oil plug ). Besides, the gear reducer should also try to avoid being exposed to the sun and the harsh environment. Ensure good ventilation environment near the motor fans, so as not to affect heat dissipation.

If the storage time of the servo gearbox is up to 4-6 months, you are required to check whether the oil seal is immersed in the lubrication oil. The lip of the oil seal may be stick on the shaft and even lose the elasticity. Because the proper elasticity is the working condition of the oil seal, it is recommended to replace the oil seal, and all the rubber and breathable hole can not be covered with paint.

The standard working environment of the speed reducer is at -5 C -40 C.

During the model selection process of reducer gearbox, normally several parameters will be considered including the reduction ratio of the planetary gearbox, the output speed of the gearbox, the matching motor power and the output mode of the speed reducer. All of these parameters are very important. Besides, there are still other related parameters. Today 3F mainly talks about the calculation of the reducer torque.

Motor torque, that is, the output torque of the motor, is one of the basic parameters of the motor. The unit is N.M.

Formula: T=9550P/n

This formula is a calculation formula for the relationship between torque, power and speed commonly used in engineering.

Meanings of each letter in the formula:

  • T-torque;
  • 9550-constant (do not have to find outits source);
  • P-motor power (KW);

n–output speed (rev/min r/min)

Note: if When calculating the torque through the reducer gearbox, the factor of gear transmission efficiency loss should be considered.

Servo motor torque calculation formula: T = F * R * reduction ratio. For example: If you need the machine to drive a 100kg object, knowing the move distance R = 50mm, and the reduction ratio is 1:50, please calculate the torque of the servo motor?

Answer: 100×9.8 (gravity acceleration) x0.05×0.02=0.98N.M

Reducer torque calculation formula

  1. Speedratio: speed ratio = motor output revolutions ÷ reducer output revolutions (“speed ratio” is also called “gear ratio”)
  2. Knowingthe motor power, speed ratio and theuse coefficient and you want to know the torque of the reducer.  The formula is as follows:

reducer torque = 9550×motor power÷motor power input revolution×speed ratio×use coefficient

  1. Knowingthe torque, the output revolution of the reducer and the use coefficient, then how to calculate the motor power of the reducer?

The following formula: Motor power = torque÷9550×motor power input speed÷speed ratio ÷use coefficient.